News

2.17.10 - Schebler Specialty Fab Helps University of Iowa Make Waves
Schebler Specialty Fab has just handed in an important college assignment: 1,250 feet of aluminum tubing, precision-cut, formed and welded into a complex, moving truss bridge.

The structure is destined for the new $4-million Wave Basin Laboratory funded by the U.S. Navy and built at the University of Iowa’s Institute of Hydraulic Research. UI engineering staff will be able to simulate stormy sea conditions – from pitch and roll to slamming and ship-to-ship interaction – and measure the effects on radio-controlled, scale model vessels. The truss bridge will span the 70’ pool as part of an automated crane carrying cameras and computers.

Besides the ability to perform the job as a single-source supplier, Schebler was selected for the demanding project based on several critical factors. Among these were the capability and reputation for fabricating and welding complex aluminum assemblies, precision forming, holding tight tolerances and 3D laser cutting.

“The bridge truss is going to be bolted on top of two end trucks separated by 70’,” says UI’s Joe Longo. “It’s not only important that the finished size of the truss fit onto the footprint of the crane, but the hole patterns on the anchor feet have to perfectly match the hole patterns on the end trucks that are already installed. That’s a huge thing.”

“Here’s where our 3D laser came in,” says Schebler account manager Jerry Honts. “We were able to take the computer model UI gave us and put the elements into our programming system piece by piece so that we could cut the copes precisely and repeatedly. It was a big time saver – and with the tight tolerances, it would have been nearly impossible to do any other way.”

Once welded, assembled and final inspected on the shop floor, the truss bridge was disassembled for powder-coating and traveled along Interstate 80 to Iowa City – in 20 horizontal, tower and bracing segments. Its installation, along with the crane and six wave-makers, is slated for May 2010.

2.1.10 - New Architectural & Schebler Spec Fab Brochure Released

Schebler is pleased to announce the release of our latest Specialty Fabrication and Architectural Brochures. Both of these new brochures can be found on our brand new download site: Schebler Downloads. Schebler Downloads will be your one stop shop for all the latest and greatest Schebler Brochures and Informational Packages covering the entire family of Schebler companies.

8.27.09 - Critical Response Center Release

Schebler Specialty Fab has opened the Critical Response Center, a special factory-within-a-factory, dedicated solely to urgent, time-critical projects. The center, which comprises a separate shop, staff and equipment, is your resource for line interruptions, customer emergencies, one-offs and prototypes. Deliveries are made in 48 hours or less, even same-day turnaround in certain cases.
Capabilities include 2D and 3D laser cutting, TIG and MIG welding, forming, rolling and painting. The center stocks a large inventory of materials to meet the requirements of a wide variety of projects.
Learn more...

8.27.09 - Schebler Spec Fab Brochure

A new brochure from Schebler Specialty Fabrication details the company’s capabilities in quality fabrication using welding, cutting, and forming that require a high level of complexity. Capabilities include manual GMAW and GTAW welding, TIG and MIG welding, 2D and 3D laser cutting, and complex forming with precise dimensional accuracy. The division also is ASME-certified in accordance with the requirements of the Boiler and Pressure Vessel Code.

6.3.08 - Schebler Earns ASME Certification

Schebler Specialty Fab has earned the ASME “U Stamp” certification for producing fabrications in accordance with the requirements of the Boiler and Pressure Vessel Code. Containers and other related components are designed, fabricated, inspected and tested to Section VIII, Div. 1 of the ASME Code.

“Schebler is now one of the few manufacturers in the Midwestern United States to have the ASME certification,” says Jim Anderson, CEO.

Schebler quality control professionals and an ASME-certified third-party auditor monitor each step of the manufacturing process. Further, the fabrications are inspected and tested for structural and weld integrity. The company’s pressure vessel group specializes in the fabrication of custom tanks, kettles, unfired boilers and vessel covers using best-of-class certified welders.

Schebler also offers the highest quality boiler/pressure vessel repair and alterations that meet the National Board. “R” Stamp certification requirements.

“Our boiler and pressure vessel fabrication services, coupled with our proven delivery performance, project management skills, quality workmanship and customer-centric approach helps our customers create a competitive advantage in their industries,” adds Anderson

Call Schebler today at 563-359-0110 to review your application with a fabrication specialist.

5.20.08 - Schebler Offers 3D Laser Cutting Capability

Schebler Specialty Fab now offers customers the benefits of 3 dimensional laser cutting. The innovative technology coupled with Schebler’s operational expertise allows their customers to enhance product designs giving them a competitive advantage in their industries. Manufacturers can now gain additional benefits from Schebler’s established, high-quality workmanship and fast, on-time delivery that they receive from their 2D cutting, forming and welding services.

Schebler’s 3D laser cutting can replace many drilling, milling and cutting operations resulting in reduced costs and improved precision.

It also: • Allows trimming, drilling and cutting on formed sheet metal parts • Enhances pipe and tubing weld joint preparation and intersection accuracy • Increases precision and repeatability • Decreases lead times and costs • Delivers better edge quality • Provides precise part fit-up for faster and improved welding

“The added capability of 3D laser pipe, tubing and structural cutting is an example of Schebler’s commitment to remaining the regional leader in laser cutting and fabrication services,” says Jim Anderson, President / CEO.

“We look forward to helping our customers take advantage of this technology to improve their manufacturing practices and product designs,” says Keith Gerks, Account Manager.

Call Schebler today at 563-359-0110 to schedule a demonstration of the new 3D laser and to review your application with a fabrication specialist.